| |
| Services |
| |
Destructive Test (In-House Laboratory) |
| Mechanical Test, Metallic Material, Hardness, Tensile, Charpy Impact Test |
| |
 |
| |
| Mechanical Test |
Test Method |
Hardness, Regular Rockwell HRBW, HRC, HRD, HRA |
ASTM E18, ISO 6508-1, IS 1586 |
Hardness, Superficial Rockwell HR45N, HR30N, HR15N, HRTW45, HRTW30, HRTW15 |
ASTM E18, ISO 6508-1, IS 1586 Part 1 |
Vickers Hardness, Major HV1, HV2, HV3, HV5, HV10, HV20, HV30, HV50 |
ASTM E92, ISO 6507-1, IS 1501 Part 1 |
Vickers hardness, Micro HV0.1, HV0.2, HV0.3, HV0.5, HV1 |
ASTM E92, ASTM E384, ISO 6507-1, IS 1501 Part 1 |
Brinell hardness HBW 2.5mm/187.5, 62.5, 31.25, 15.625, HBW 10/3000, 5/750 |
ASTM E10, ISO 6506-1, IS 1500 Part 1 |
Tensile Test, 0.2% Proof stress 0.2% proof stress / 0.2% offset yield, %RA, %EL |
ASTM A370, ASTM E8, ASTM E8M, ISO 6892-1, IS 1608 |
| Charpy Impact test, RT to -196°C |
ASTM E23, ISO 148-1, ASTM A370, IS 1757 |
| Bend test |
ASTM A370, IS 1599, ASTM E290, ISO 7438 |
Tensile test, Cold deformed bar 0.2% Proof stress, %el |
IS 1786 |
| Bend and re-bend test |
IS 1786 |
| Proof Load, Bolt, stud, nut |
IS 1367 (Part 3), IS 1367 (Part 6), ASTM A370 |
| Shear Test |
ASTM A264 |
| Flattening Test |
ASTM A370, IS 2328, ASTM B 968 |
| Flaring Test |
ASTM A370, IS 2330, ASTM B 153 |
| Through Thickness test |
ASTM A 770 |
| Upsetting Test |
IS 10167, ASTM A 370 |
| Cupping Test |
IS 10175 |
| Mercurous Nitrate test |
ASTM B 154, IS 2305 |
| Adhesion testing of Zinc coating |
ASTM B 571 |
| Case depth by micro hardness |
IS 6416 |
| Carburizing, nitriding, induction hardened |
IS 6416 |
| Decarburization by micro hardness |
IS 6396 |
|
| |
| |
| Mechanical Test, Metallic Material, Hardness, Tensile, Charpy Impact Test |
| |
| Deep Metallurgical Services provides specialized services in welding and welder's approval services. OMS can perform weld testing to evaluate soundness, toughness, brittleness, hardness, macroscopic and microscopic weld profile, and other properties of the weld before production design. OMS also provides service on root cause analysis of failure or degradation of weld in services. The techniques of weld evaluation are as follows: |
- Macroscopic examination of the weld
- Optical Microscopic examination at magnification up to 1000
- ESEM examination at magnification upto10,000
- Macro and microhardness
- All weld or transverse weld tensile test
- Side, face, or root bend test
- Impact test of weld, heat-affected zone(HAZ), and base
- IGC practice or stainless steel weld
- Diffusible hydrogen
- Nondestructivetest
- Chemical Analysis
|
| |
| Mechanical Test, Weld |
Test Method |
| Welder approval test |
ASME Section IX, ISO 15614-1, AWS D1.1 |
| Tensile Test of weld |
ASME Section IX, ISO 4136, ISO 5178, AWS D1.1 |
| Side Bend, Face Bend, Root Bend |
ASME Section IX, ISO 5173, AWS D1.1 |
| Impact test of weld |
ASME Section IX, ASTM E23, ISO 148-1, ISO 9016, IS 1757, IS 3600 |
| Hardness Test of weld |
ASME Section IX, ASTM E384, ASTM E92, IS 1501, IS 1500, IS 3600, ISO 6507-1, ISO 9015, Fillet weld, Fracture test |
| Section IX Brazed joint, Tensile, Bend, Peel |
ASME Section IX, QB |
| Weld & brazed joint, macrostructure |
ASME Section IX QW & QB, IS 11371, IS 3600, ISO 5817, ASTM E381, ISO 17639 |
| Welded joint, IGC Practices |
ASME Section IX, ASTM A262, ISO 3651-2 |
| Weld, Microstructure |
ASME Section IX, AWS D1.1, ASM Vol 9, IS 3600 |
| Weld Mock-up test |
ASME Section IX |
| Pull out test, Leak path test |
ASME Section IX/VIII |
|
| |
 |
| |
| Metallurgical Evalution |
| |
| Microstructure / Examination Type |
Standard / Test Method |
| Microstructure, ferrous/Nonferrous |
ASM Vol. 9 |
| Duplex grain size, ALA Grain size |
ASTM E 1181, ASTM A 930 |
| Degree of banding |
ASTM E 1298 |
| Microstructure of cast iron, SG iron |
IS 7754, ASTM A 247 |
| Grain size, ferrite, austenite, prior austenite |
ASTM E 112, IS 4748, ISO 643 |
| The volume fraction of the second phase |
ASTM E 562 |
| Inclusion rating |
ASTM E 45, Method A & D & IS 4163 |
| Decarburization depth |
IS 6396, ASTM E 1077 |
| Total Case depth, carburizing, nitriding, etc |
IS 6416, IS 11371 |
| Macro Examination |
ASTM E 381, IS 11371, ISO 17039 |
| Coating thickness |
ASTM B 487, IS 3203, IS 1359 |
| The thickness and mass of zinc coating |
IS 4826, ASTM A 90 |
| Microstructure ball bearing steel, roller bearing |
SEP 1520, IS 4398 |
| Volume fraction, delta ferrite, second phase |
ASTM E 562, ISO 17781 |
| Delta ferrite measurement by Ferrite scope |
ASTM A 800 |
| Classification of duplex steel |
ASTM A 923 Method A, ISO 17781 |
| On-site, field metallography |
ASTM E 1351 |
| Odd-sized job, condition assessment |
ASTM E 1351, Replica metallography |
| Nodularity SG iron |
IS 7754, ASTM A 247 |
| Macrostructure Weld |
ASME IX, IS 3600, AWS D1.1 |
| Fracture test |
ASME IX, AWS D1.1 |
|
| |
| |
| Pitting Corrosion & Intergranular correction |
| |
| Test Parameter / Material |
Standard / Test Method |
| Duplex stainless steel |
ASTM G48, ISO 17781 |
| Intermetallic compound in duplex stainless steel |
ASTM A923 Method C |
| IGC Practices, A, B, C & E |
ASTM A262 |
| Microstructure at 250x magnification |
ASTM A262 Practice E |
| Huey Test |
ISO 3651-1, IS 10461 (Part 1) |
| IGC Practices, Method A & B |
ISO 3651-2 |
| Monypenny Strauss Test |
IS 10461 (Part 2) |
| Nickel alloys, IGC Practices |
ASTM G28, Method A & B |
| IGC Monypenny Strauss Test |
ISO 3651-2 |
| Intergranular corrosion, aluminum alloys |
IS 15660 |
| Salt spray |
Environmental Salt spray (fog) |
| Anodized products, panels/raw material |
ASTM B117, ISO 9227 |
| Anodized products, panels/raw material |
ASTM B117 |
| Galvanized product, panels/raw material |
ASTM B117 |
| Adhesion testing of Zinc coating |
ASTM B571 |
| Mass of Zinc coating |
IS 6745 |
|
| |
 |
| |
| Chemical Analysis Optical Emission Spectometer and Wet Chemical Analysis |
| |
| Material / Analysis Type |
Standard / Elements Tested |
| Aluminum alloy |
ASTM E1251, IS 11035, IS 504
Cu, Fe, Mg, Si, Ni, Ti, V, Zn, Cr, Sn |
| Carbon and alloy steel |
ASTM E415 & IS 8811, IS 228
Al, As, B, C, Cr, Cu, Mn, Mo, Ni, P, S, Sn, Ti, V, Nb |
| Cast Iron, SG Iron |
IS 15338, IS 228
C, Cu, Si, S, Ni, P, V, Mo, Cr |
| Copper and copper alloys |
BS EN 15079, IS 4027
Al, As, Bi, Cd, Cu, Cr, Co, Fe, Pb, Mg, Mn, Ni, P, Sb, Sn, Si, S, Zn |
| Stainless steel |
ASTM E1086, IS 9879, IS 228
C, Mn, Si, P, S, Cr, Ni, Mo, Cu, N |
| Nickel alloys |
ASTM E3047, DMS/OES/2
Al, C, Cr, Co, Cu, Fe, Mn, Mo, Nb, Si, Ti, V, Nb, B |
| High Alloys and tool steel (DMS/OES/3) |
Al, C, Cr, Co, Cu, Mn, Mo, N, P, Si, S, W, V |
| Wet chemical analysis |
IS 228, IS 504, IS 4027
Steel, Al alloys, Cu alloys |
| Positive Material Identification |
Z 22 to Z 88 |
| Titanium alloy |
Non accredited |
| Cobalt alloy |
Non accredited |
|
| |
| |
 |
|
|
| |
|